ZAPI KNOW HOW

HF AC Inverters

Zapi’s range of AC Controllers is the widest range of AC products currently available in the electric vehicle market. The power capabilities of these systems range from 1Kw to 20Kw

General features include :

Greater acceleration and deceleration - Regenerative Braking - No direction contactors required - Programmable vehicle control - Ability to stop on grades


Inverter AC-0
High Frequency Mosfet Inverter for Asynchronous Motors with or without Encoders
The AC0 Asynchronous Motor Controller represents the latest State of The art Technology. (IMS Power Module, Flash Memory, Microprocessor Logic, Can Bus)
Applications:
This inverter is suitable for walkie trucks and stackers fitted with asynchronous traction motors up to 1 Kw

Technical Specifications :

  • Battery voltages: 24 - 36V DC
  • Maximum current: 150 ARMS (2’) Booster - 10% Imax (10”)
  • Switching frequency: 8KHz
  • Ambient temp range: -40° + 40°C
  • Max heatsink temp: 78°C (starts to reduce current)
  • Dimensions: 140 x 180 x 56mm
  • Connector: Molex
  • Protection: IP54

Main Features:
· IMS MOSFET Technology · High Frequency Noiseless Switching · 9 Digital Inputs (input range B-'ve to B+'ve) · 3 Analogue inputs (input range 0 to 12V) · 1 Incremental encoder port
· 4 Outputs driving to B-'ve · LC Driver 1.2A continuous · EB Driver 1.5A continuous · PC Driver 1.5A continuous · EVS Driver 1.5A continuous · 1 Output driving to B+'ve · 16 Bit microcontroller · Flash Memory available · Can interface · Serial link · Safety in accordance with European CE standards
· Zapi patented Sensorless Control (Motor Encoder is NOT required)


 
Inverter AC-1
High Frequency Mosfet Inverter for Asynchronous Motors

The AC0 Asynchronous Motor Controller represents the latest State of The Art Technology. (IMS Power Module, Flash Memory, Microprocessor Logic, Can Bus.)

Applications:

This inverter is suitable for walkie trucks, stackers, low level order picker and rider trucks fitted with asynchronous traction motors up to 2.5Kw.

Technical Specifications :

  • Nominal voltage: 24 - 36 - 48V DC Maximum current: 250 ARMS (1’,30”); 180 ARMS (1’,30”) 48V Booster current: 300 ARMS (5 sec) 24 - 36V
  • Dimensions: 150 x 210 x 74mm

Main Features:

• Mosfet Technology • High Frequency Noiseless Switching • Microprocessor Based Technology • Anti-Roll-Down • Anti-Roll-Back • Sensor Calibrations (via digital console) • Sensor Error Detection • Regenerative Braking • Belly switch, option selected via digital console • Thermal Protection • Start Sequence • RS 232 Serial Link • Can Bus • Flash Memory • E-Eprom • LED with flash coded fault messages • Logbook recording fault messages • Adjustments through digital console connected to RS 232, (or through a computer with WIN software) • Possible to define 10 sets of parameters • Adjustment of Performance Parameters: Maximum Forward Speed, Maximum Reverse Speed, Cutback Speed 1, Cutback Speed 2, Acceleration, Deceleration, Maximum Current • Internal Battery Discharge Indicator • Internal Hour Meter • Protected against reversed battery polarity • Driver for Main (Line) Contactor • Driver for Electromechanical Brake • Protection: IP64• Security in accordance with European CE Standards


 
Inverter AC-2
High Frequency Mosfet Inverter for Asynchronous Motors

The AC2 Asynchronous Motor Controller represents the latest State of The Art Technology. (IMS Power Module, Flash Memory, Microprocessor Logic, Can Bus.)

Applications:

This inverter is suitable for reach trucks, counterbalance trucks, high-level order pickers and tractors fitted with asynchronous motors up to 7Kw.

Technical Specifications:

  • Battery voltages: 24 - 36 - 48 - 72 - 80V DC
  • Maximum current: 450 ARMS (2’) 24-36V; 350 ARMS (2’) 48V; 250 ARMS (2’) 72 - 80V
  • Booster current: 500 ARMS (5 sec) for 24 - 36V; 380 ARMS (5”) for 48V
  • Dimensions: 200 x 230 x 111mm
  • Available with 20mm solid heat sink, or finned heat sink.

Main Features:

• IMS Mosfet Technology • High Frequency Noiseless Switching • Microprocessor Based Technology • Anti-Roll-Down • Anti-Roll-Back • Sensor Calibration (via digital console) • Sensor Error Detection • Regenerative Braking • Belly switch, option selected via Digital Console • Thermal Protection • Start Sequence • RS 232 Serial Link • Can Bus • Flash Memory • E-Eprom • LED with flash coded fault messages • Logbook recording fault messages • Adjustments through Digital Console connected to RS 232, (or through a computer with WIN software) • Possible to define 10 sets of parameters • Adjustment of Performance Parameters: Maximum Forward Speed, Maximum Reverse Speed, Cutback Speed 1, Cutback Speed 2, Acceleration, Deceleration, Maximum Current • Internal Battery Discharge Indicator • Internal Hour Meter • Protected against reversed battery polarity • Driver for Main (Line) Contactor • Driver for Electromechanical Brake • Protection: IP64 • Security in accordance with European CE Standards


 
Inverter AC-3
High Frequency Mosfet Inverter for Asynchronous Motors

The AC3 Asynchronous Motor Controller represents the latest State of The Art Technology. (IMS Power Module, Flash Memory, Microprocessor Logic, Can Bus.)

Applications:

This inverter is suitable for tractors and counterbalance trucks fitted with asynchronous motors up to 16Kw.

Technical Specifications:

  • Nominal battery voltage: 48 - 72 - 80 - 96V DC Maximum current: 550 ARMS (3’) 48V; 450 ARMS (3’) 72 - 80 - 96V
  • Dimensions: 275 x 373 x 124mm

Main Features:

• IMS Mosfet Technology • High Frequency Noiseless Switching • Microprocessor Based Technology • Anti-Roll-Down • Anti-Roll-Back • Sensor Calibrations (via digital console) • Sensor Error Detection • Regenerative Braking • Belly switch, option selected via digital console • Thermal Protection • Start Sequence • RS 232 Serial Link • Can Bus • Flash Memory • E-Eprom • LED with flash coded fault messages • Logbook recording fault messages • Adjustments through digital console connected to RS 232, (or through a computer with WIN software) • Possible to define 10 sets of parameters • Adjustment of Performance Parameters: Maximum Forward Speed, Maximum Reverse Speed, Cutback Speed 1, Cutback Speed 2, Acceleration, Deceleration, Maximum Current • Internal Battery Discharge Indicator • Internal Hour Meter • Protected against reversed battery polarity • Driver for Main (Line) Contactor • Driver for Electromechanical Brake • Protection: IP64 • Security in accordance with European CE Standards


 
Inverter AC-4
High Frequency Mosfet Inverter for Asynchronous Motors

The AC4 Asynchronous Motor Controller represents the latest State of The Art Technology. (IMS Power Module, Flash Memory, Microprocessor Logic, Can Bus.)

Applications:

This inverter is suitable for large tractors and counterbalance trucks fitted with asynchronous motors up to 20Kw.

Technical Specifications:

  • Nominal voltage: 72 - 80 - 96V DC Maximum current: 550 ARMS (3’,30”)
  • Dimensions: 264 x 352 x 115mm

Main Features:

• IMS Mosfet Technology • High Frequency Noiseless Switching • Microprocessor Based Technology • Anti-Roll-Down • Anti-Roll-Back • Sensor Calibrations (via digital console) • Sensor Error Detection • Regenerative Braking • Belly switch, option selected via digital console • Thermal Protection • Start Sequence • RS 232 Serial Link • Can Bus • Flash Memory • E-Eprom • LED with flash coded fault messages • Logbook recording fault messages • Adjustments through digital console connected to RS 232, (or through a computer WIN software) • Possible to define 10 sets of parameters • Adjustment of Performance Parameters: Maximum Forward Speed, Maximum Reverse Speed, Cutback Speed 1, Cutback Speed 2, Acceleration, Deceleration, Maximum Current • Internal Battery Discharge Indicator • Internal Hour Meter • Protected against reversed battery polarity • Driver for Main (Line) Contactor • Driver for Electromechanical Brake • Protection: IP64• Security in accordance with European CE Standards


 
Dual AC2 + HP & Dual AC2 + HP Power Inverters High Frequency Mosfet Inverter for Asynchronous Motors

The AC4 Asynchronous Motor Controller represents the latest State of The Art Technology. (IMS Power Module, Flash Memory, Microprocessor Logic, Can Bus.)

 

Applications:

This inverter is suitable for 3 or 4 wheel counterbalance trucks with capacities between 1.0 and 3.5 Tons, fitted with Dual AC Drive Motors.

 

Technical Specifications:

  • Battery voltage: 24 - 36 - 48 - 72 - 80V DC
  • Maximum current:
Dual AC2 + HP 24V 350 + 350 ARMS + 500 Adc pump (3’)
  36 & 48V 275 + 275 ARMS + 420 Adc pump (3’)
Dual AC2 + HP Power 24V 450 + 450 ARMS + 500 Adc pump (3’)
  36 & 48V 350 + 350 ARMS + 420 Adc pump (3’)
  72 & 80V 275 + 275 ARMS + 300 Adc pump (3’)
  • Dimensions: Dual AC2 + HP 200 x 400 x 129mm
  • Dual AC2 + HP Power 250 x 420 x 129mm
  • Both units are available with 20mm Aluminium baseplate or Finned heat sink. The finned heat sink requires forced ventilation.
  • Ambient Temperature Range: -40°C to +40°C Maximum Heatsink Temperature: Starts to reduce current at 75°C Connectors Ampseal
  • Protection - IP65

Main Features:

• IMS Mosfet Technology • High Frequency Noiseless Switching • Microprocessor Based Technology • Anti-Roll-Down • Anti-Roll-Back • Sensor Calibrations (via digital console) • Sensor Error Detection • Regenerative Braking • Belly switch, option selected via digital console • Thermal Protection • Start Sequence • RS 232 Serial Link • Can Bus • Flash Memory • E-Eprom • LED with flash coded fault messages • Logbook recording fault messages • Adjustments through digital console connected to RS 232, (or through a computer WIN software) • Possible to define 10 sets of parameters • Adjustment of Performance Parameters: Maximum Forward Speed, Maximum Reverse Speed, Cutback Speed 1, Cutback Speed 2, Acceleration, Deceleration, Maximum Current • Internal Battery Discharge Indicator • Internal Hour Meter • Protected against reversed battery polarity • Driver for Main (Line) Contactor • Driver for Electromechanical Brake • Protection: IP64• Security in accordance with European CE Standards


Electrofit Zapi Ltd. Unit 2, Halesfield 17, Telford, Shropshire, TF7 4PW, England, Tel:+44 (0)1952 582482

© Copyright 2004 Electrofit Zapi Ltd. Created and maintained by WSI.
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