ZAPI KNOW HOW

HF Controllers for Series Motors

The High Frequency Mosfet Controller range utilises the latest technology available on speed control equipment.

General features include :

• Regenerative Braking • Microprocessor Logic • Mosfet Power Device • Accessible Logic Unit


 
H1DN - High Frequency Mosfet Controller for DC Series Motor

This controller is suitable for pallet trucks, small and medium electric vehicles in general, fitted with DC Series Wound Motors from 500W to 3.5Kw. It is possible to control 3 terminal traction motors with this unit, without direction contactors, using static inversion.

Technical Specification:

  • Nominal Battery Voltage: 24, 36, 48V DC
  • Current Ratings:

H1 1Q 150A for 4 min 75A for 60 min

H1 1Q 300A for 2 min 125A for 60 min

H1 2Q 300A for 2 min 75 + 75A for 60 min

  • Operating Frequency : 18KHz
  • Temperature Range: -30° to +40°C
  • Enclosure Protection : IP54
  • Microprocessor Logic
  • Internal Hour Meter
  • Internal Battery Discharge Indicator
  • RS232 Serial Link
  • Overcurrent & Low Voltage Protection
  • Arcless Contactor Operation
  • Anti Roll Back Facility
  • Special Safety Circuit for Emergency Reverse Requirements
  • 2 Speed Reductions with Compensation
  • Flashing LED Display for Diagnostics
  • Memory of the last 5 Faults
  • Security in Accordance with European CE Standards
  • Dimensions: 150 x 167 x 85mm

Parameters that may be adjusted using the Digital Console:

  • Maximum Current
  • Electric Braking Level
  • Creep Speed
  • Acceleration Rate
  • Maximum Forward Speed
  • Maximum Reverse Speed
  • Potentiometer Minimum & Maximum Values
  • Speed Reductions 1 & 2
  • Compensation
  • Field Weakening or By-pass Drop Out Current Level

General Features:

  • High Frequency Switching - Noiseless Operation • Mosfet Power Technology - Lowest commutation losses with minimum voltage drop
  • Microprocessor Logic - High safety features and flexibility • Simple Programming - Adjustment of parameters via digital console
  • Faults Memory - Alarm library records the last 5 faults • Accessible Logic - Customising can be done easily by changing EPROM.

 
H2B & H2P - High Frequency Mosfet Controllers for DC Series Motor

These units can be configured as traction or pump motor controllers and are suitable for operation on medium and large capacity trucks, and tow tractors such as counterbalance, order picker, reach and 3 wheel trucks, fitted with 4 terminal DC Series Wound motors between 2Kw to 20Kw.

Technical Specification :

  • Nominal Battery Voltage: 24, 36, 48, 60, 72, 80, 96V DC
  • Maximum Current Ratings: H2400 All Voltages 400A

H2600 24 - 60V 600A

H2600 72-80V 500A

H2600 96V 400A

H2601 72-80V 600A

H2 601 96V 50

  • Operating Frequency : 18KHz
  • Temperature Range: -30° to +40°C
  • Enclosure Protection : IP54
  • Microprocessor Logic
  • Internal Hour Meter
  • Internal Battery Discharge Indicator
  • RS232 Serial Link
  • Overcurrent & Low Voltage Protection
  • Arcless Contactor Operation
  • Anti Roll Back Facility
  • Special Safety Circuit for Emergency Reverse Requirements
  • 3 Speed Reductions with Compensation
  • Flashing LED Display for Diagnostics
  • Memory of the last 5 Faults
  • Security in Accordance with European CE Standards
  • Dimensions: H2400 274 x 150 x 85mm , H2600 & 601 374 x 150 x 85mm

Parameters that may be adjusted using the Digital Console:

  • Maximum Current
  • 3 x Electric Braking Levels - Release, Inversion & Pedal
  • Creep Speed
  • Acceleration Rate
  • Maximum Forward Speed
  • Maximum Reverse Speed
  • Potentiometer Minimum & Maximum Values
  • Speed Reductions 1 & 2
  • Compensation
  • Field Weakening or By-pass Drop Out Current Levels

General Features:

• Mosfet Power Technology • Microprocessor Logic • Faults Memory • Programming via Digital Console • Regenerative Braking. There are 3 versions: H2400, H2600 & H2601

 
H3D - High Frequency Mosfet Controllers for DC Motors

These units can be configured as traction or pump motor controllers and are suitable for operation on large capacity trucks, and tow tractors from 4 to 15 Tons, fitted with 4 or 5 terminal DC Series Wound motors.

Technical Specification:

  • Nominal Battery Voltage: 72V, 80V, 96V, 120V DC
  • Maximum Current Ratings @ 30°C : H3D 800 - 800A (2 min) 270A (60 min)
  • H3D 1000 - 1000A (2 min) 340A (60 min)
  • Operating Frequency: 18KHz
  • Temperature Range: -30° to +40°C
  • Enclosure Protection: IP32
  • Voltage Drop: 630mV
  • Microprocessor Logic
  • Protection against Reverse Battery Polarity via Line Contactor
  • Protection of inputs against Reverse Battery Polarity
  • Thermal Protection with linear reduction of Imax
  • Discharged Battery Protection
  • Internal Hour Meter
  • RS232 Serial Link
  • Overcurrent & Low Voltage Protection
  • Arc-less Contactor Operation
  • Anti Roll Back Facility
  • Speed Management (external sensor is required)
  • 3 Speed Reductions, separately adjustable, with Compensation
  • Flashing LED for Diagnostics
  • Memory of the last 5 faults
  • Security in accordance with European CE Standards
  • Dimensions: 280 x 380 x 120mm

There are three versions:

Traction Controller with Regenerative Braking

Pump Controller with 5 Adjustable Speeds

Pump Controller with 4 Adjustable Speeds

+ Power Steer Contactor

Parameters that may be adjusted using the Digital Console:

  • Maximum Current
  • 3 x Electric Braking Levels Release, Inversion & Pedal
  • Creep Speed
  • Acceleration Rate
  • Maximum Forward Speed
  • Maximum Reverse Speed
  • Potentiometer Minimum & Maximum Values
  • 3 Speed Reductions
  • Compensation
  • Field Weakening or By-Pass Drop Out Current Level
  • Power Steer Contactor Hold On Delay

 

General Features:

• Mosfet Power Technology • Microprocessor Logic • Faults Memory • Programming via Digital Console • Regenerative Braking


 
B1 - High Frequency Mosfet Controller for Twin Motor Systems

These units are suitable for operation on 3 and 4 wheel counterbalance trucks fitted with 2 x 4 Terminal DC Series Wound motors, between 1.5 to 4Kw each.

Technical Specification:

  • Nominal Battery Voltage: 24V, 48V DC
  • Maximum Current Ratings @ 30°C :
  • B1 150 + 150 - 150 + 150A (1 min) 120A (60 min
  • B1 350 + 350 - 350 + 350A (1 min) 60A (60 min) Operating Frequency: 16KHz
  • Temperature Range: -30° to +40°C
  • Electronic Differential
  • Enclosure Protection: IP54
  • Voltage Drop: 400mV @ 24V, 800mV @ 48V
  • Microprocessor Logic
  • Protection against Reverse Battery Polarity via Line Contactor
  • Protection of inputs against Reverse Battery Polarity
  • Thermal Protection with linear reduction of Imax
  • Discharged Battery Protection
  • Internal Hour Meter
  • RS232 Serial Link
  • Overcurrent & Low Voltage Protection
  • Arc-less Contactor Operation
  • Anti Roll Back Facility
  • Speed Management (external sensor is required)
  • 2 Speed Reductions, separately adjustable, with Compensation
  • Flashing LED for Diagnostics
  • Memory of the last 5 faults
  • Security in accordance with European CE Standards
  • Dimensions: 150 x 450 x 85mm

There are two versions of Traction Controller with Regenerative Braking

B1 150 +150

B1 350 + 350

Parameters that may be adjusted using the Digital Console:

  • Maximum Current
  • 3 x Electric Braking Levels
  • Release, Inversion & Pedal
  • Creep Speed
  • Speed Limit
  • Curve Max Speed
  • Acceleration Rate
  • Potentiometer Minimum & Maximum Values
  • 2 Speed Reductions
  • Compensation
  • Field Weakening or By-Pass Drop
  • Out Current Level

General Features:

• Mosfet Power Technology • Microprocessor Logic • Faults Memory • Programming via Digital Console • Regenerative Braking


Electrofit Zapi Ltd. Unit 2, Halesfield 17, Telford, Shropshire, TF7 4PW, England. Telephone: +44 (0)1952 582482

© Copyright 2004 Electrofit Zapi Ltd. Created and maintained by WSI.
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